Prevention is better than cure for optimising your systems' performance

Optimise your production performance, increase efficiency, and unlock significant savings with these key preventative maintenance insights for manufacturers.

The Cost of Reactive Maintenance

When equipment fails unexpectedly, the costs can be astronomical. Unplanned downtime doesn't just stop production – it creates a cascade of problems including missed deadlines, overtime costs, emergency repair expenses, and potential safety hazards.

Preventative Maintenance Benefits

Implementing a comprehensive preventative maintenance program offers numerous advantages:

• Reduced Downtime: Scheduled maintenance prevents unexpected failures
• Extended Equipment Life: Regular care keeps machinery running longer
• Cost Savings: Preventative measures cost less than emergency repairs
• Improved Safety: Well-maintained equipment is safer for operators
• Better Performance: Optimized systems run more efficiently

Key Maintenance Strategies

Successful preventative maintenance programs incorporate several key strategies:

1. Regular Inspections

Conduct systematic visual inspections and performance checks to identify potential issues before they become problems. Look for signs of wear, leaks, unusual noises, or performance degradation.

2. Scheduled Component Replacement

Replace wear items like seals, filters, and lubricants according to manufacturer recommendations or based on usage patterns. This proactive approach prevents failures and maintains optimal performance.

3. Performance Monitoring

Use sensors and monitoring systems to track equipment performance in real-time. This data-driven approach allows for predictive maintenance based on actual conditions rather than arbitrary schedules.

IMI Norgren's Maintenance Solutions

At IMI Norgren, we understand that every system is unique. Our comprehensive maintenance solutions include:

• Customized maintenance schedules based on your specific applications
• High-quality replacement parts and components
• Expert technical support and training
• Condition monitoring systems and sensors
• Predictive analytics and maintenance planning tools